We are forging the hardware for a second Mästermyr-like chest. This video includes making nails, hinges, locks straps and a hasp:
The next Forge Diaries episode will be on making a small book shelf. Here is a teasier where we start aligning the scrolls:
Last year, I started making an oak chest with forged straps and lock inspired by the Viking-age tool chest found at Mästermyr
. The chest uses the same construction as the original one, e.g. mortise and through tenon, rabbets for the front and back, compound angles due to all sides leaning in and dowels. The straps, hinges and chest handle are not authentic but look quite nice.
More in progress pictures can be found in the album.
As my work on the Mästermyr
-like chest is slowly coming to completion, I noticed that due to thicker planks, the chest is getting too heavy to carry comfortably without handles. Although, the original chest did not have any handles, I decided to forge handles anyway. None of the books in my library had good illustrations of Viking-age handles but the simple design above is going to fit with the hardware I have forged so far.
This handle was forged from a 7in long piece of 3/4in round steel. I isolated a 1in piece in the middle by fullering with a spring fuller at 3in and 4in from the end. After the middle piece was isolated, I tapered both sides to 1/4in so that each end was about 6in in length. The transitions were square, octagon and then round as usual. Each end was bend at 3in over the horn of the anvil.
The loops were forged from 1/4in thick and 1in wide rectangular steel. I used a butcher to get a tenon that could be forged down to 1/4in round and then drilled a 1/2in hole for the eye where the handle is going to fit through.
To make the handle stop rotating at 90 degrees, i.e. to avoid squeezing the hands, I put each end of the handle in the vise and used a set hammer to bend a stop that is going to engage with the plate, see the picture. The base plate is 1/8in thick and the loops where riveted to it with the handle in place. The whole process took about 5 hours.
Surprisingly, aside from a couple blacksmithing books, I could not find any article on the web that shows how to forge a chest handle.